Any size refractory shape can be precisely cut and cast using our unique CNC forming machine. Whether it be reverse engineering, modifying an existing shape design or designing a brand new precast refractory shape…Alliance Refractories has you covered.
With our in-house CNC forming machine we are able to cut ANY shape from high density Styrofoam. Burner blocks, nozzles, or any specialty shape can be precast at our shop and dried out under controlled conditions to manufacturer specifications in one of our kilns.
Some Precast Shapes we have created:
- Burner Blocks
- Waste Heat Boiler Precast Linings
- Walking Beam Precast Shapes
- Precast Reformer Tube Shapes
- And More…
Refractories play a crucial role in the cement industry. Rotary kilns, high volume static equipment, burner pipes and many more systems that are exposed to high temperatures, corrosive, or harsh environments use refractory systems to shield them. Each stage of the cement-making process places unique demands on the refractory lining. Refractory selection is influenced by the kiln design, fuel burned, raw meal and operating characteristics. Refractories play a crucial role in maintaining a productive, safe, and efficiently operating system. Some areas in the Cement industry where refractory is commonly used are:
- Rotary Kilns
- Kiln Hoods
- Burner Pipes
- Preheaters (Cyclones, Ducting, Caclciners)
- Meal Pipes
- Tertiary Air Ducts